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    ANATOMY OF AN O-RING STOPCOCK

     

    STOPCOCK ASSEMBLY

    There is a common misunderstanding as to exactly what particular part is the stopcock. The general misconception is that the white-colored Teflon plug (stem) with O-rings is the stopcock. However, the Teflon plug is only a part of a complete stopcock.

    An O-ring stopcock consists of several components, each critical to its function. The components shown in the picture at right, when assembled together make a complete stopcock. If any of the key components are missing it is not a stopcock.

    THINGS YOU SHOULD KNOW

    O-RING MATERIAL

    The material that the O-rings of a high vacuum stopcock are made of is an important factor for long-term successful operation of the stopcock. The material must be compatible with high vacuum use. Viton is typically the elastomer of choice for general high vacuum work.

     

    It has excellent compression set, low mass loss after extended exposure to hard vacuum, is compatible with most O-ring lubricants and relatively inexpensive. Other O-ring materials suitable for vacuum work include silicone, Buna-N, Ethylene-Propylene, Kalrez and FETFE, the later two being the most expensive. Although tempting to use because of price and hardware store availability, elastomers such as neoprene should not be used due to it's poor compression set recovery and loss of mass after exposure to hard vacuum for extended periods.

    STOPCOCK O-RING GREASE / LUBRICANT

    SVP Neon Equipment strongly recommends not using silicone based stopcock grease, such as Dow Corning silicone high vacuum grease, or fluorinated grease such as Krytox® or similar products.

    Silicone based grease, when used in glass vacuum apparatus, will polymerize to the glass as a non-conducting film that can allow static charge build-up. This invisible film will migrate through the vacuum system, trapping contaminants as it does so and preventing efficient pump-downs. This polymerization also makes it extremely difficult to clean the silicone film off the glass when the system is dismantled for cleaning or repair, even though the contamination is not visible to the eye.

    Further, if a glassware repair is necessary the silicone film must be completely removed by chemical means if a long-term successful repair is to be expected. The often used method of attempting to burn off the silicone film in an annealing oven prior to repair can worsen the situation as many times the oven temperature is too high and will literally burn the film into the structure of the glass, thereby making any future repair questionable at best. If not removed by chemical means prior to repair and annealing, the silicone film will be sealed into the glass where the repair is made. This is sometimes evident by a "cloudy" area adjacent to the repaired section. An example of such a repair may be seen Here. Glass that is repaired in this manner and fused together with a silicone film present will always be a potential leak in the area of the repair. The repaired area may or may not leak. If it does, the leakage and subsequent "pin hole" may not be evident for months, or even years after the repair is performed..

    Fluorinated grease such as Krytox®, is extremely resistant to almost all solvents and chemicals, which is exactly what it was designed to be. This makes it very difficult to remove from glassware as well and, therefore, poses many of the same problems encountered with silicone when attempting to clean or repair glassware that has been exposed to it.

    SVP highly recommends using a hydrocarbon based high vacuum grease, such as the various Apiezon blends or Lubriseal®. These products are available from SVP Neon Equipment as well as other suppliers.

    Hydrocarbon based grease or lubricant, such as the various Apiezon blends, Lubriseal® and similar products, is easily removed from the glass surface with a number of different solvents when manifold components need to be cleaned. If a repair is required it is not necessary to chemically pre-clean the glassware prior to repair as it is with silicone or fluorinated based greases. Annealing the glassware prior to repair will completely remove all grease and residue without fear of compromising the surface of the glass, as in the case with silicone or fluorinated grease.


     

     

     

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    Copyright 2006
    Silica Vacuum Products